Manufacturing Visual Inspection

ROI Calculator

Calculate the return on investment for implementing Averroes' deep learning visual inspection automation with 99% accuracy and less than 1% false rejection rate.

Analysis Settings

Choose whether to include investment costs in your ROI analysis

Include automation investment costs and ROI calculations

Analysis will include system costs, implementation costs, and calculate ROI with payback period.

Production Parameters

Units Inspected Per Day

Working Days Per Year

Current Inspection System

Select your current inspection setup

Fully Manual Inspection

All products inspected manually by human operators

Existing System - All Products Reviewed

Automated system with low accuracy requiring manual review of all products

Existing System - Only Rejects Reviewed

Automated system where only false rejects and defects require manual review

Inspection Time Per Unit (seconds)

Time spent manually inspecting each unit

Labor & Cost Parameters

Inspector Hourly Rate ($)

Cost Per Defective Unit ($)

Cost Per False Reject ($)

Rework Cost Per Unit ($)

Current Quality Metrics

Current Defect Rate (%)

Current False Reject Rate (%)

Automation Investment

System Cost ($)

Implementation Cost ($)

Annual Maintenance ($)

Annual Savings

$1,429,375

Per year with automation

3-Year ROI

2350.4%

Return on investment

Payback Period

0.1

Years to break even

Labor Hours Saved

1,775

Inspection hours per year

Current System Analysis

Fully manual inspection - all products inspected by human operators

Current Process

Annual Units:250,000

Total Hours/Year:2,083.333

Labor Cost:$52,083.333

With Averroes

Labor Reduction:85.2%

Remaining Hours:308.333

Labor Cost:$7,708.333

Averroes Deep Learning Performance

Industry-leading accuracy with minimal false rejections

99%

Accuracy Rate

Best in Class

<1%

False Reject Rate

Ultra Low

85%

Labor Reduction

Significant

Annual Cost Comparison

Current System Costs$1,677,083.333

With Averroes Automation$247,708.333

Annual Savings$1,429,375

Quality & Efficiency Improvements

Quality Metrics

Defect Rate Improvement:-4.0%

False Reject Reduction:-7.2%

Overall Accuracy:99%

Operational Benefits

Labor Cost Savings:$44,375

24/7 Operation:Available

Consistency:100%

Investment Summary

Initial Investment

System Cost:$150,000

Implementation:$25,000

Total Investment:$175,000

3-Year Financial Impact

Total Savings:$4,288,125

Net Benefit:$4,113,125

ROI:2350.4%

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